chromium carbide overlay bimetallic wear resistant liner for mining equipment
wear resistant excavator bucket liner made by CCO plate
Wodon chrome alloy coated mixer bottom with super wear resistance
1. Wear-resistant steel plate:
Medium/low carbon steel+abrasion resistant layers→wear-resistant steel plate with metallurgical bonding
Q235/Q345B+Chromium Carbide overlay→wear-resistant composite plate with Submerged arc or Open arc welding
2. Process: All kinds of Liners are made of wear-resistant steel plates by cutting, bending, punching, bolting and welding.
According to customer's drawings.
3. Standard size: Customer's Requirement
Open arc welding plate : 1.4 m*3.4 m, 1.5*3.0 m, 2.0*3.0 m, customized
Submerged arc welding plate: 1.4 m*3.0 m, 1.4 m*3.5 m, 2.1 m*3.5 m, customized4. Certification: ISO9001:2008; OHSAS 18001-2007; ISO14001:2004
The overlay alloy has a high amount of chromium carbide hard particles. These particles are distributed evenly throughout the layer, creating a strong microstructure. The hardness is HRC 55~65 and depends on the overlay's thickness.
The main ingredients of Wodon plate are C(%): 3.0~5.0 and Cr(%): 25~40. This chemical proportion results in a large amount of chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles throughout the layer will guarantee a super wear-resistant surface.
|Product name||wear abrasion resistant hopper liner|
|Material||Q235/Q345+Chromium carbide overlay alloy|
|Chemical composition||C: 3.0~5.0 % Cr: 25~40 %|
|Microstructure||Chromium carbide hard particles volume fraction above 50 %|
The maximum hardness of chromium carbide is HV 1800
|Wear Resistance||Our test shows that the wear resistance of Wodon plate is 30 times higher than low carbon steel and 12 times than heat-treated steel|
|Impact resistance||Wodon wear plates can withstand medium impact|
|Temperature resistance||Wodon wear plates can withstand temperatures up to 600 ºC. We can customize high-temperature resistance wear plates according to customer's requirements which can withstand maximum temperatures up to 900 ºC|
|Flatness tolerance||± 3 mm/m|
|Thickness tolerance||Uniform overlay thickness, with tolerance within 0~0.5 mm|
|Surface treatment||hardfacing, cladding, open arc or submerged arc welding|
|Standard sizes||Open arc welding: 1.4*3.4 m, 1.5*3.0 m and 2.0*3.0 m, customized|
Submerged arc welding: 1400*3000 mm, 1400*3500 mm, 2100*3500 mm, customized
|The main thicknesses|
|3 on 3, 4 on 4, 5 on 5|
4 on 6, 5 on 6, 6 on 6, 8 on 6
4 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 8
4 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 10
4 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 12
6 on 14, 8 on 14, 10 on 14
6 on 16, 8 on 16, 10 on 16
6 on 18, 8 on 18, 10 on 18
5 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40, and Customized
Wodon wear plates are used to make many complex wear parts to be positioned in high wear places. We have several equipments to transform our plates: 7 CNC automatic plasma cutting machine, 7 multi functional bending machines and pressing machines, with high processing capacity operated by engineers and technical experts. We can provide wear plate cutting, bending, punching and welding according to customer's drawings
In the picture there are many cracks, please don't worry. The wear resistant steel plate is not broken and the cracks are good to release the thermal stress. Wodon wear plate is composed of many welding beads and the overlay contains a series of evenly spaced hairlike cracks (The cracks are distributed throughout the overlay thickness, but end up on the base plate's surface). These transversely distributed cracks relief the structure's tension improving wear resistant steel plate's performance like mechanical properties and the overlay don't fall off the base metal.
Wodon hardface wear plate is composed of many welding beads and the wear resistant overlay contains a series of evenly spaced herringbone cracks.These transversely distributed cracks relief the structure's tension improving wear plate's performance. The Cracks are distributed throughout the overlay thickness, but end up on the base plate's surface.Those Cracks don't have any effect to the machining properties and no fall off the wear resistant overlay.
The wear resistant overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm by welding heat. In our tests are the bonding strength reaching up to 350 MPa.
We are certified with the ISO9001:2008 and keep continuously improving our quality management system. We have strict procedures for raw materials, products inspection, production process, storage management and after sales service.
We are certified with the ISO1400:2004 and keep continuously improving our environmental management system. We use the electric boiler not the coal fired boiler to protect the environmental. We use the advanced dust removal and ventilation equipment to keep the air clean.
We are certified with the OHSAS18001-2007 and keep continuously improving our occupational health and safety management system. Our every technical staff wears filter mask, protective clothing and gloves and welding goggles.
We have our own Quality Inspection Technology Department and the team are made of many experience exports with material science bachelor-degree and the leaders with material science master-degree. In the pictures you can also see our equipment in our laboratory. Our inspection team make regular testing on raw material, production process and our products according our company's strict policy.
In our Laboratory there are the Rockwell Hardness tester to test the Hardness of the small welding samples, the portable Spectrum to test the chemical compostion easily at the work pieces on the scene, the portable Hardness tester to test the Hardness easily at the work pieces on the scene and the portable ultrasonic thickness measurement instrument to test the thickness easily and accurate.
There are also abrasion resistance testing machine and a series of metallograhy experiment instruments, so the metallurgical microstructure and wear resistance can be tested.
The below picture shows our laboratory. There are many equipments to suppert our Quality Inspection Technology Department, for sample: a series of metallographic analysis equipments, protable spectrum, protable ultrasonic thickness tester, protable ultrasonic hardness tester, destop Rockwell hardness tester, Infrared carbon sulfur analyzer, Quartz sand rubber wheel abrasion test machine and Reciprocating abrasion tester.
Wear plate: 200,000m2; Flux cored welding wires: 9,000 tons; Wearparts: 7,000 tons
Packaging: Steel pallet, Non fumigation pallets, Plastic Film, Customized
Packaging Size: 1.4*3.4 m, 1.5*3 m, 2*3 m, 1.4*.3.0 m, 1.4*3.5 m, 2.1*3.5 m, customized.
Delivery Detail: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Loading into 20 ft or 40 ft container.
Q: Are you a trading company or manufacturer?
A: We are a manufacturer with 4 factories, our own sales department, and our own inspection technology department.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra?
A: Yes, we could offer the sample for free charge.
Q: What is your term of payment?
A:30% T/T in advance, balance against copy of BL.
also, FOB, CIF, CFR all are available for your product.