Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection
Product Description
Chemshun aluminum oxide mosaic tile are used as ceramic lining with advantage of wear-resisting, impact resisting, easy operation, etc., is ideal surface wear-resisting material of material transfer equipment in iron & steel works, thermal & power plants, mine, etc. Trades and can extend operating life of equipment effectively. It is widely used as pulley lagging ceramics in conveying engineering to protect the belts in mining industry and agriculture,etc.Pulley lagging is made through hundreds of individual ceramic lining pieces vulcanized into durable rubber plates, every applied ceramic lining tile have raised dimples for abrasion resistance. Which is best combination materials for processing.
Due to the small size, Chemshun's mosaic tile is an ideal solution for lining high-wear areas as curved shape surfaces such as pipe, cones,etc. This provides the protection for applications where use of standard big tile is impractical.
The loose mosaic tiles are also usually used as wear liner embedded into rubber for hot vulcanization. this ceramic rubber liner combines the good performances of wear resistance of ceramic and anti-impact of rubber.so, it is also well required by mining industry.
Feature
· Excellent corrosion resistance property
· Easily handled size and weight
· Excellent heat resistance property
· Excellent impact resistance property
· Fast and safe installation
· Lower production and maintenance cost
Chemshun Ceramic Advantages
· Professional technical team to afford CAD designs
· Professional installation team to afford install service
· Well established process as per international standards
· Accept the standard and pre-engineered tiles
Dimension
Application in Industries
Technical Data Sheet
Product Description
Chemshun aluminum oxide mosaic tile are used as ceramic lining with advantage of wear-resisting, impact resisting, easy operation, etc., is ideal surface wear-resisting material of material transfer equipment in iron & steel works, thermal & power plants, mine, etc. Trades and can extend operating life of equipment effectively. It is widely used as pulley lagging ceramics in conveying engineering to protect the belts in mining industry and agriculture,etc.Pulley lagging is made through hundreds of individual ceramic lining pieces vulcanized into durable rubber plates, every applied ceramic lining tile have raised dimples for abrasion resistance. Which is best combination materials for processing.
Due to the small size, Chemshun's mosaic tile is an ideal solution for lining high-wear areas as curved shape surfaces such as pipe, cones,etc. This provides the protection for applications where use of standard big tile is impractical.
The loose mosaic tiles are also usually used as wear liner embedded into rubber for hot vulcanization. this ceramic rubber liner combines the good performances of wear resistance of ceramic and anti-impact of rubber.so, it is also well required by mining industry.
Feature
· Excellent corrosion resistance property
· Easily handled size and weight
· Excellent heat resistance property
· Excellent impact resistance property
· Fast and safe installation
· Lower production and maintenance cost
Chemshun Ceramic Advantages
· Professional technical team to afford CAD designs
· Professional installation team to afford install service
· Well established process as per international standards
· Accept the standard and pre-engineered tiles
Dimension
| Product | Length (mm) | Width (mm) | Thickness including Dimple(mm) |
| Ceramic Tile with 5dimples | 20±0.3 | 20±0.3 | 5/6/7/8/9/10 |
| Ceramic Tile with 13dimples | 20±0.3 | 20±0.3 | 5/6/7/8/9/10 |
| Ceramic Tile with 18dimples | 20±0.3 | 30±0.5 | 5/6/7/8/9/10 |
| Ceramic Tile with 13dimples | 25±0.4 | 25±0.4 | 5/6/7/8/9/10 |
| Hex.Tile | 12 | 3/6/10/11/12/20/24/25 | |
| Hex Tile | 19 | 5~25 | |
| Hex Tile | 6 | 3~6 | |
| Square Tile | 20 | 20 | 2~10 |
| Square Tile | 17.5 | 17.5 | 2~10 |
Application in Industries
| Industry | Equipment system | Equipment parts |
| Cement | Pre-blending system for crashing limestone and crude fuel | Chute, bunker, pulley lagging, discharge cone |
| Raw mill system | Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker | |
| Cement mill system | Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer | |
| Ball mill system | Pulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct | |
| Sintering system | Inlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe | |
| Afterheat system | Separator's pipeline and wall | |
| Steel | Raw material feeding system | Hopper, silo |
| Batching system | Mixing bunker, mixing barrel, mixing disk, disk pelletizer | |
| Sintered material transport system | Hopper, silo | |
| Dedusting and Ash discharge system | Dedusting pipeline, bend, y-piece | |
| Coking system | Coke hopper | |
| Medium-speed mill | Cone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone | |
| Ball mill | Classifier, cyclone separator, bend, powder concentrator's inner shell | |
| Thermal power | Coal handling system | Bucket wheel machine, coal hopper, coal feeder, orifice |
| Ball mill system | Separator's pipe, elbow and cone, coal mill's elbow and straight tube | |
| Medium-speed mill | coal mill body, separation buffles, cone, pipeline, elbow | |
| Fall mill | Pulverized coal's pipeline and elbow | |
| Dedusting system | Dedusting's pipeline and elbow | |
| Ash discharge system | Fan duster's shell, pipeline | |
| Port | Transporting material system | Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper, |
| Smelting | Transporting material system | Measuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin |
| Batching system | batch hopper, mixing machine | |
| Burning system | Ash bucket, pump calcine tube, hopper | |
| Dedusting system | Dedusting's pipeline and elbow | |
| Chemical | Transporting material system | Hopper, silo |
| Dedusting system | Dedusting's pipeline and elbow | |
| Processing equipment | Vibromill liner | |
| Coal | Coal handling system | Bucket wheel machine, coal hopper, coal feeder |
| Coal washing system | Hydrocyclone | |
| Mining | Transporting material system | Hopper, silo |
Technical Data Sheet
| S.No. | Attributes | Unit | CHEMSHUN 92 I | CHEMSHUN92 II | CHEMSHUN 95 | CHEMSHUN ZTA |
| 1 | Alumina Content | % | 92 | 92 | 95 | 70-75 |
| ZrO2 | % | 25-30 | ||||
| 2 | Density | g/cc | ≥3.60 | ≥3.60 | >3.65 | ≥4.2 |
| 3 | Color | - | White | White | White | White |
| 4 | Water Absorption | % | <0.01 | <0.01 | 0 | 0 |
| 5 | Flexural Strength | Mpa | 270 | 300 | 320 | 680 |
| 6 | Moh's Density | Grade | 9 | 9 | 9 | 9 |
| 7 | Rock Well Hardness | HRA | 80 | 85 | 87 | 90 |
| 8 | Vickers Hardness(HV5) | Kg/mm2 | 1000 | 1150 | 1200 | 1300 |
| 9 | Fracture Toughness (Min) | MPa.m1/2 | 1000 | 3-4 | 3-4 | 4-5 |
| 10 | Compressive strength | Mpa | 850 | 850 | 870 | 1500 |
| 11 | Thermal Expansion Coefficient (25-1000ºC) | 1x10-6/ºC | 8 | 7.6 | 8.1 | 8.3 |
| 12 | Maximum operation temperature | ºC | 1450 | 1450 | 1500 | 1500 |